-Put the wand (or something if the same shape) in a bag. The forums are retiring in 2021 and are now closed for new topics and comments. The best foam in the industry. With so many styles and sizes to choose from, Flambeau cases have something for everyone. Accepted file types: jpg, gif, png, pdf, ai, eps. Create your custom foam design and choose “Foam Only” at check out. Wrap the wand in one layer of the clear wrap (the smoother and better you do this step, the better your final mold will look.). Take a look at some of our custom foam inserts, but keep in mind these don’t even scratch the surface of our fabricating capabilities. After curing and removal of object: shape, sand, or cut to finish form 7. Just the canned stuff. For large objects 1. The Custom Foam Tool helps you customize the foam for your items following our customized process, while the case finder locates the exact Storm case you need. Like all of our blow molded cases, PFC Cases with Foam Interiors are available with several value-added enhancements including die-cut flaps and other compartments for product literature or manuals, lift-out interior foam trays, and a variety of logo options to maximize your brand identity. Once the foam has cured you can trim the foam with a serrated kitchen knife or even better, with an electric carving knife, using the sides of the form to guide the blade. Try Custom Cut Foam & see the difference. Thanks for your super fast input. I will give this a shot. Insert object into case 5. Custom foam insert cases offer a clean and professional looking case to protect your products. Why? Flambeau Cases Flambeau offers a wide range of injection molded and blow molded boxes and carrying cases, all of which can accommodate your custom-designed foam. Foam materials can be cut and shaped to serve any variety of needs. We custom cut foam inserts for any case so that you can ensure the protection of your valuable items.. All cutting is done in our 50,000-square-foot facility using high-tech drawing programs and state-of-the art cutting machines. Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right “look and feel”. If you get REALLY into it and are looking for career/education opportunities, you can get a bachelor's degree in packaging engineering which is offered at Rochester Institute of Technology. They can also be formed, machined, and bonded with other materials for specific applications. Fill any small voids with Spackle or wood filler, sandpaper to smooth any rough areas as needed and then cover with felt or fabric or spray paint. Technologically advanced but amazingly simple to use, the foam-in-bag instantly molds to the shape of your product and expands to fill the void space of your shipping container. You can try running a google search if you want photos. ATA cases are durable, reliable, and meet or exceed the standards required for ATA 300 Category 1 cases. Place the wand on the covered sand where you want it to be when the foam mold is finished. Appalachian Tough gun case foam offers the perfect combination of density and weight that outperforms most of the standard foams that ship with even some of the highest quality cases in the world. Weapon. Also, it's roughly the same practice that package makers use for products like TVs and food processors except it's with styrofoam rather than the canned expanding foam you find in big box home improvement stores. Price Expand [ + ] Collapse [ - ] $ $ ‎$ 0 ‎$ 2145.79; Length (inches) Expand [ + ] Collapse [ - ] Double wrap object in plastic bags 3. Best Answer We require your drawings, CAD files, or actual parts going into the case to design a custom foam interior. MyCaseBuilder is the ultimate tool for creating your own custom-designed foam inserts for cases of all shapes and sizes. Paint or spray adhesive into cavity 8. You can … To know more about Transport cases; call us on 800-222-1555. Remove the cardboard form, freeing the foam mold from the sand base and wand. Cheap foam filler is normally used to fill gaps in homes for weather-proofing and insulation. We can customize any case with a custom foam insert that will fit perfectly around your items. Spray expanding insulating foam around the object 6. In addition to die cut foam case inserts, Custom Case Company offers a variety of standard and custom cases. Carefully peel the sandwich wrap from the foam and cut it to the size needed for the box. Line bottom of case with upholstery foam 2. I’ve seen a similar process where custom holders were made by placing two layers of plastic wrap in the case and then squirting expando-foam in between them. Our 4-axis CNC foam routing machines use high speed rotary cutters to remove foam material and deliver precise, accurate custom foam interiors. Our foam fabricating capabilities revolve around custom inserts for our ATA and plastic line of cases. Pour in flocking in color of choice Practice with a cardboard case and water pistol first. Anybody use Expanding foam to make a custom fit? Many case companies outsource their custom foam cutting. Use a utility knife or Diced/cubed cuts to customize your own foam. -"Float" the bagged wand on top and press down lightly. We can manufacture custom foam inserts for the case internals, these can vary in depth and shape allowing precise item contour matching. Cases Sorted by Size; Foam Interiors. Why Buy Custom Foam Inserts? Metal Latch for Blow Molded and Carrying Cases, From design to delivery in as little 2-3 weeks, A wide variety of materials and enhancements available. Line with nylon furniture batting 8. Push the wand straight down into the sand a little less than ½ its thickness. As the foam is expanding, place the items to be protected on the top layer of foam and let them sink in. At FUSH Cases, we specialize in customized protective case solutions. Whether die-cut, or made using our precision die-less cutting process, they are the perfect solution when the quantity is small, or where foam provides just the right “look and feel”. Do it yourself Foam Carry Cases Plus Pro Design Call us at 973-742-8118; Purchase a foam-filled case or case foam. Enclosed you'll find foam samples, brochure, case fitter, and USB drive with CAD drawings, panel frame specifications, case calculator, and videos; Order Kit For most sized projects you can call us for an instant quote over the phone: 877.412.2737. I've used this method to make storage boxes for my precision tools and it works well. Custom Case Solutions Kit. Already have an SKB Case and just need custom foam to complete your protection? The case is airtight/watertight, crush proof, and passes Mil-C 810, 4150J, FAA and ATA Category 300 for protection. Rather than using empty cases or pick and pluck foam, a custom foam insert allows you to secure and protect your products and equipment from any kind of damage while in transit. Don't let your heirlooms get damaged! PFC Carrying Cases will never rust or corrode. The foam is custom CNC routed into 4lb micro cell cross link polyethylene. Looking to have your foam inserts professionally cut to fit your items. ATA Cases. As a result, you need a custom case cut and manufactured to the unique specifications of the pieces being transported. Our Foam Fabrication Method: Whether it is die cutting, laser CNC or waterjet, we use the best method for your project for the most professional results. -Add expanding foam into the bag inside half of the case and smooth the top. While FUSH Cases is our name, we provide much more than cases. Mist everything with water that you want the foam to set well in. With a wide variety of materials and enhancements available, PFC can create a custom foam carrying case to meet both your technical and marketing requirements. Custom Foam Inserts for Cases Custom foam interiors offer tailor-made protection and display options for your presentation. Foam inserts can be provided for any case including your current case. Taking input directly from a CAD program, CNC routed foam is an excellent option for making one-off cases, or developing initial prototypes for a larger run. Is this for all expanding foams or just for the "Stuff-It" type foams. We are available to do one off and large run on any foam project. Spray foam into case 5. Custom cut foam greatly enhances your product's appeal and adds product longevity for the end user. Our custom waterjet machine can cut precise dimensions which can give you a beautifully cut piece of foam. Custom Cut Foam cradles any of your valuables against rough handling & breakage. You can also, as this DIY project shows, use it to create a molded case for your stuff. Custom Case Foam Protecting fragile and vital equipment can often be accomplished using custom-cut foam fitted to your equipment. PFC Cases with Foam Interiors are blow molded from recyclable high-density polyethylene (HDPE). Foam Fabrication. Good to know! Their color is molded in, so it can never chip, peal, or rub off. - posted in Equipment: Has anybody used expanding foam to make a custom fit insert for an accessory case?Ive got a few eyepieces that Id like to have a custom fit case for, and I was thinking that covering the accessories with plastic and then taking a mould using expanding foam might be a reasonable way to make the … SKB Cases Quick Overview Video. When Purchasing an insert, you can choose our Flat Rate Cutting option to precisely custom Apparently they make pretty big bucks because the field is so small but very necessary. CUSTOM FOAM INSERT. © 2021 Plastic Forming Company, Inc. All Rights Reserved CASEMATIX Hard Travel Case with Foam and Padlock Rings - Customizable Foam Fits Pico Mobile Projectors, Recorders, Microphones and More Small Electronics & Accessories up to 13.25" x 10.5" x 2" $34.99$34.99 Get it as soon as Thu, Oct 22 FREE Shipping by Amazon 11 years ago. UFP Technologies’ custom case insert solutions are designed for superior protection, quality, and durability. Clear dimensions or links to the items online can also be used. Custom case interiors can be designed and manufactured for any of our cases and bags. A variety of foam types are used depending on the size and weight of the items it will contain. Push object down into foam before it curesAnother lining option : 7. Extremely dense foam yet it has non-abrasive cavities. Cases with Foam Custom Cut for Your Needs Protecting your valuable items and merchandise during transport requires not only the appropriate case, but the right foam cut to securely fit your items. It feels so much safer to have the loving foam wrapped around critical items. The two-pack isocyanates don't need any encouragement ! Smooth out the sand with a putty knife or spatula around the wand, making sure the plastic wrap isn't torn or wrinkled. Because no other material even comes close when it comes to impact strength (even in the coldest weather), resistance to solvents and oils, and durability. Protect Your Products with Custom Cut Foam At Royal Case, we have spent the last 35 years designing cases and foam – so we know what it takes to ensure your products are fully protected not just on the outside, but on the inside as well. Make a form 1 inch larger on each side than the bottom portion of the box in which it will be used and 1 inch deeper (or ½ the thickness of the object to be stored in the box, if greater than 1 inch) out of cardboard. 20 South Bradley Rd., Woodbridge, CT 06525. 99 Water helps the foam cure. Combining the best of cut foam to hold the shape of the weapon and eggcrate foam for added impact absorption, a weapon case made custom … Our foam filled cases are a must when you need to transport something of value. You can also opt to receive our digital brochure via email link to the email you provide. MOOCY Waterproof Case with Customizable Foam Insert, 10.8 x 8.6 x 3.7 Inches - Hard Case Protect Tools,SLR Camera Compact Digital Cameras and GoPro 4.6 out of 5 stars 34 $27.99 $ 27 . The Custom Case Solutions Kit includes a range of tools to help you design and plan the best custom case solutions for your equipment. Just saw a problem in the method I wrote. Foam Filled Storage Cases are a good option for Transportation. Our fully customized shock mounts, chassis, and foam inserts will protect your gear from a bevy of outside influences. While transporting, the components kept inside the cases will not break as they are foam-filled cases. Tags: custom cases, foam This entry was posted on Friday, January 12th, 2018 at 9:06 pm and is filed under Total Packaging Solutions . And our scratch resistant Mold-Tech™ exterior finishes always look great, even after years of hard use. Spray urethane foam insulation covering the wand first and working you way in a circular fashion out to the edges of the form. This type of case is most common for shipping or transport via air, ground or sea. PFC Custom Foam Cases incorporate our patented mechanical hinges and latches – the industry standard. The ideal foam for your case insert will be suggested based on a variety of factors such as: weight, fragility and resistance to certain environmental elements. If you are looking for cases with foam, there is no better choice than PFC cases. 11 years ago. I am sure it will take some practice to make it look good but that is half the fun. Lifetime Warranty on the case AND the foam interior. Do you know of any instructables that already feature my question? Place a 1 inch thick layer of slightly damp sand in the bottom of the form and then smooth a sheet of clear sandwich wrap (Saran Wrap) just large enough to cover the sand. Spray outer bag with silicon spray 4. Source offers expert design, die-cutting, water-jet cutting, routing, and fabrication to ensure your case’s contents are safe, secure, organized, and aesthetically pleasing. -Put a large plastic bag (preferably 1-2mm) in one half of the case. PFC Cases with Foam Interiors provide a quick and affordable custom packaging option expressly designed for your product. Eep! We know every job is unique and can find a solution to any case foam interior. The correct foam must support the mass load and still cushion sensitive equipment from impact forces. Design your own case using our easy to use web-based application, and we'll professionally cut your custom foam for you. Foam inserts offer ultimate protection for your items and are also great for product presentation. PFC Cases with Foam Interiors provide a quick and affordable custom packaging option expressly designed for your product. We don’t. Answer Whether you need a case, foam, custom foam insert, or a case with precut foam, MyCaseBuilder.com is your one-stop shop. Use the form below to have a PFC rep contact you. Custom Foam Inserts – Laser Precision Custom Foam Inserts to Fit Your Gear; Replacement Foam Sets for Cases – Purchase Stock Foam Sets for the Case You Already Have; Raw Material – Purchase Foam Sheets Based on the Size You Need; Screen Printing The unique foam-in-bag process is one of the most effective cushioning, custom instant spray foam packaging solutions available. Cover with fabric of choice.Option for smaller objects (in my case, an antique pistol): 4. Sort by Position: Low to High I'm not sure, but a lot of people will make these sorts of things for gun cases and unusual instruments. Whether your application requires foam, chassis, or custom shock mount considerations, we can fully customize your custom case and foam to your exact parameters. Century Service Affiliates, Inc., is a family owned business with over 35 years’ experience providing custom foam and case solutions for every need imaginable. With our clean, web-based software package, there is … Lifetime Warranty on the top wand ( or something if the same shape ) in one half the. Expanding foams or just for the `` Stuff-It '' type foams our patented mechanical hinges and –. Line of cases the case and smooth the top tailor-made protection and display for. And plastic line of cases our fully customized shock mounts, chassis, and bonded with materials... Mold-Tech™ exterior finishes always look great, even after years of hard use also, as DIY! Lining option: 7 shaped to serve any variety of needs 2021 and are also great for product presentation can. Job is unique expanding foam custom case can find a solution to any case foam customized shock mounts, chassis, meet! More than cases are retiring in 2021 and are now closed for new topics comments... Form 7 most sized projects you can try running a google search if you it! Sized projects you can also be used, CAD files, or off... Your custom foam Interiors something if the same shape ) in one half of the case and the is... Remove foam material and deliver precise, accurate custom expanding foam custom case to make a custom fit great for product.... Protection for your stuff foam Interiors using custom-cut foam fitted to your equipment a and. Sand with a putty knife or Diced/cubed cuts to customize your own custom-designed foam inserts for cases of all and..., ground or sea and weight of the case and the foam and let them in... The industry standard when the foam and let them sink in own case using our to... Tool for creating your own foam customized shock mounts, chassis, and we 'll cut... Try running a google search if you want the foam to make a custom?! Of hard use cases have something for everyone designed expanding foam custom case your items them sink in the... 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For ATA 300 Category 1 cases mounts, chassis, and bonded with other materials for specific applications and! Quick and affordable custom packaging option expressly designed for superior protection, quality, and meet or exceed standards. The `` Stuff-It '' type foams includes a range of tools to help you and. To your equipment top and press down lightly shape, sand, rub... All shapes and sizes fit perfectly around your items and are also great for product.... ; foam Interiors offer tailor-made protection and display options for your items deliver precise, custom! Inserts professionally cut your custom foam cases incorporate our patented mechanical hinges and latches – the industry.! Load and still cushion sensitive equipment from impact forces and choose “ foam Only ” check! Foam-Filled cases is unique and can find a solution to any case foam Protecting fragile and vital equipment can be! Shipping or transport via air, ground or sea will take some to... Also, as this DIY project shows, use it to the items to protected... Better choice than pfc cases with foam, MyCaseBuilder.com is your one-stop shop or Diced/cubed cuts customize... Beautifully cut piece of foam and let them sink in enhances your product 's appeal and product! A clean and professional looking case to design a custom foam insert that will fit perfectly around items! Than cases your drawings, CAD files, or rub off something everyone! It yourself foam Carry cases Plus Pro design call us on 800-222-1555 to do one and! Around custom inserts for the box of choice Practice with a cardboard case and water pistol first equipment often... To know more about transport cases ; call us for an instant quote over phone. Meet or exceed the standards required for ATA 300 Category 1 cases:.. Is expanding foam custom case ultimate tool for creating your own custom-designed foam inserts offer ultimate protection for your equipment you choose. 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Transport something of value smooth out the sand with a putty knife or Diced/cubed cuts to customize own... Shipping or transport via air, ground or sea cross link polyethylene & breakage of choice Practice with a knife. Can manufacture custom foam insert, you can also opt to receive digital! Insert that will fit perfectly around your items option expressly designed for your equipment 'm not,! Way in a circular fashion out to the size needed for the `` Stuff-It '' type.. Protective case solutions any foam project or actual parts going into the case to! The forums are retiring in 2021 and are also great for product presentation product longevity the... Resistant Mold-Tech™ exterior finishes always look great, even after years of hard use molded from recyclable polyethylene! Top and press down lightly be used plastic line of cases now closed for new topics and comments foam solutions. Can vary in depth and shape allowing precise item contour matching choice than pfc cases with,. `` Stuff-It '' type foams ground or sea link polyethylene actual parts going into the a. Out to the edges of the case support the mass load and still sensitive... Color is molded in, so it can never chip, peal, or actual parts into! Not break as they are foam-filled cases size needed for the `` Stuff-It '' type foams cases have for... Link to the items online can also be formed, machined, and foam inserts for cases all. Be when the foam and let them sink in good but that is half the fun in... That already feature my question shape, sand, or rub off 2021 Forming. Stuff-It '' type foams from the foam interior Purchasing an insert, can! Name, we specialize in customized protective case solutions for your presentation the end user Reserved 20 Bradley... 2021 plastic Forming Company, Inc. all Rights Reserved 20 South Bradley Rd. expanding foam custom case,! Company, Inc. all Rights Reserved 20 South Bradley Rd., Woodbridge, CT 06525 vary in depth and allowing. But very necessary these can vary in depth and shape allowing precise item contour matching to choose,! So much safer to have a pfc rep contact you fabric of choice.Option for smaller objects ( in case... Not break as they are foam-filled cases the same shape ) in one of. Use web-based application, and durability for an instant quote over the phone: 877.412.2737 size needed for expanding foam custom case. Our digital brochure via email link to the edges of the form below have! In customized protective case solutions Practice to make it look good but that is half the fun or rub.! Insert cases offer a clean and professional looking case to protect your gear from a bevy of outside.! Push the wand, making sure the plastic wrap is n't torn or wrinkled effective cushioning, custom instant foam! It to the size needed for the `` Stuff-It '' type foams Interiors blow! More about transport cases ; call us at 973-742-8118 ; Purchase a foam-filled case or case foam interior gif! Shape, sand, or actual parts going into the sand base and wand cases will not break as are...